Nogales Az. Project Summary

Border Environment Cooperation Commission

Replacement of the International Outfall Interceptor, Upgrade and Expansion of the International Wastewater Treatment Plant, and Partial Replacement of the Wastewater Collection System in Nogales, Arizona.

 

General Criteria

Human Health and Environment

Technical Feasibility

Financial Feasibility and Project Management

Public Participation

Sustainable Development

List of  Available Documents

 

General Criteria

 

1.     Type of Project.  The project consists of the replacement of portions of a sanitary sewer system and the upgrade and expansion of the wastewater treatment system. 

2.     Location of Project.  Nogales is located in the south-central part of the State of Arizona, in the County of Santa Cruz. The City is bordered on the North by Rio Rico, by the Santa Rita mountains to the East, by the Pajarito Mountains to the West, and Nogales, Sonora to the South. The project is located within the 100 km border region as defined by the La Paz agreement. The current population of Nogales is approximately 21,000 people, and is expected to reach 28,000 people by the year 2020. The location of the city is shown in the following map:

 

Description of Project and Tasks.  The project consists of upgrading and expanding the Nogales International Wastewater Treatment Plant (NIWTP), and replacing the International Outfall Interceptor (IOI), as well as portions of the Nogales, Arizona wastewater collection system. The upgrade of the NIWTP includes modifications to provide nitrogen removal in order to meet the required concentrations for protection of aquatic life and water supply sources. The treatment process at the NIWTP will be a Modified Ludzack-Ettinger process in order to achieve the necessary nitrogen concentration levels. The NIWTP will be expanded to treat a total of 22.2 mgd (973 l/s) to accommodate wastewater flows from Nogales, Sonora in excess of their current capacity allocation of 9.9 mgd (454 l/s) that may reach the plant during storm events, system failures and until later phases of the Mexican wastewater project are implemented. The Nogales, Arizona allocation at the NIWTP will remain at 7.3 mgd (354 l/s).

The IOI will be replaced by a new line to eliminate bottlenecks and provide additional capacity. The new interceptor will have a total length of 8.9 miles (14.4 km) and will vary in diameter from 48 in (122 cm) at the international border, to 60 in (152 cm) at the NIWTP. The IOI will be able to convey all the wastewater generated in Nogales, Arizona (an average flow of 4.1 mgd [180 l/s]); an average flow of 9.9 mgd (434 l/s) from Nogales, Sonora; and peak flows generated in Ambos Nogales. 

Also, portions of the Nogales, Arizona wastewater collection system will be replaced to provide additional hydraulic capacity and prevent raw wastewater surcharges.

 

Compliance with International Treaties and Agreements.  Due to the international nature of the NIWTP and the IOI, their operation and maintenance is subject to agreements between the United States and Mexico through the International Boundary and Water Commission (IBWC) Minutes. The project will have positive international impacts since it will ensure that all wastewater flows originated in both Mexico and the United States will be treated accordingly, and the effluent, which will comply with the NPDES permit, will be discharged in an international watershed.

 

Human Health and Environment

 


1.      Human Health/Environmental Needs. The current effluent quality at the NIWTP is unable to comply with the newly established National Pollutant Discharge Elimination System (NPDES), requiring nitrogen removal. Also, the International Outfall Interceptor and the wastewater collection system allow excessive amounts of extraneous water to infiltrate the system during precipitation events.

An additional concern is the need to maintain and enhance the riparian and aquatic ecosystem existing downstream of the NIWTP, inhabited by the endangered Gila topminnow (Poeciliopsis occientalis). Additionally, provisions need to be made to account for the fact that wastewater reclamation could be a feasible solution to the region’s water resources problems in the future.

In 1996 the IBWC (both sections) signed Minute 294, which relates to the solution of sanitation issues along the US-Mexico border.  The sanitation project of Nogales complies with the spirit of environmental cooperation presented in Minute 294.

 

2.      Environmental Assessment. As part of the planning process, an environmental assessment (EA) was submitted to the International Boundary and Water Commission (IBWC) and Environmental Protection Agency (EPA) in December, 1999. The EPA (Region IX) issued a Finding of No Significant Impact (FNSI) on February 11, 2000. A 30-day public comment period, ending on March 12, 2000 followed. A comment was received regarding flooding potential due to increased growth in the City. EPA adequately addressed the comment.

3.      Compliance with Ecology and Cultural Laws and Regulations. As part of the environmental review, the Arizona State Museum was consulted to determine if the project would cause any threats to the ecology or cultural resources of the area. The Arizona State Museum determined that the project would not cause any negative impacts in the area.

 

 

 

 

 

 

 

Technical Feasibility

 

1.      Appropriate Technology. As part of the wastewater facilities plan for Ambos Nogales, various alternatives were evaluated. Preliminary sizing for treatment trains utilized maximum month flow projections for the year 2020. The exceptions, headworks and disinfection facilities, were based on an estimated peak flow of twice the maximum month flow.

WASTEWATER TREATMENT

The conceptual design of the treatment technologies was based on the following concentrations of key constituents in the influent:

 

Biochemichal Oxygen Demand (BOD5):

150 mg/L

Total Suspended Solids (TSS):

200 mg/L

Total Kjeldahl Nitrogen (TKN):

50 mg/L

Total Phosphorous:

10 mg/L

     

                       

                                                 

These values are slightly higher than current NIWTP influent values, since infiltration/inflow improvements are expected to increase the concentration of these constituents.

Preliminary Treatment. Three processes were considered for preliminary treatment at the NIWTP:

·        Trash racks

·        Bar screens

·        Aerated grit chambers

 

Secondary Treatment. The upgraded and expanded NIWTP must be capable of achieving stringent ammonia removal levels, due to toxicity threats to aquatic life or as the first step in removal of total nitrogen/nitrate, or both. In light of these requirements, the following alternatives were considered for secondary treatment at the NIWTP.

 

·        Aerated lagoons.

·        Facultative lagoons.

·        Facultative lagoons with ammonia stripping.

·        Advanced integrated pond systems (AIPS).

·        Lag-Nite Lagon nitrification system

·        Trickling filters.

·        Constructed wetlands

·        Oxidation ditches

·        Activated sludge (Modified Ludzack-Ettinger process)

 

Disinfection facilities. Chlorination and ultraviolet light irradiation (UV) were considered for disinfection at the NIWTP.

Selected Alternative. The selected alternative entails the use of aerated grit chambers, and conversion of the existing complete mix lagoons (CML) to a nitrification/denitrification reactor based on the Modified Ludzack-Ettinger process. UV was selected as the disinfection technology at the NIWTP.


No-Action Alternative. Under this alternative, no long-term improvements would be made to the NIWTP. However, the existing treatment train is not capable of meeting the anticipated ammonia limit of the revised NPDES permit for the plant at any projected flowrate, and may not be capable of meeting BOD5 discharge limits at flows higher than presently observed. Failure to meet the proposed ammonia limit will result in a continued negative impact on population of aquatic species at points downstream of the NIWTP outfall.

 


The NIWTP treatment process is presented in the figure below.

 

 

 

 

 

 

 

 

 

 

WASTEWATER COLLECTION SYSTEM

Several of the subcollectors in Nogales, Arizona will be replaced to increase hydraulic capacity for future needs.  In some cases, a few subcollectors will be replaced in their entirety.  Approximately 1,800 m (5,900 ft) of sewer lines will be replaced throughout the City.

 

INTERNATIONAL OUTFALL INTERCEPTOR (IOI)

The IOI will be replaced because of its age and state of deterioration, the need for additional hydraulic capacity to relieve surcharging in the system, and to minimize the infiltration/inflow flows and related problems. The proposed IOI will convey the incoming wastewater from across the U.S.-Mexico International Border to the NIWTP. Also, the IOI will receive flows from several main subcollectors or interceptors in Nogales, Arizona.  The total length of the IOI will be 14.4 km (8.9 mi).

 

O&M Plan.  This plan identifies the requirements of O&M of all unit processes, including human resources, the frequency of maintenance and cost estimates. Before operation of the upgraded and expanded NIWTP, and wastewater conveyance lines, there should be a final O&M plan in place. The O&M plan would be developed once the final design for the project is completed.

 

2.      Compliance with applicable design norms and regulations. The requirements for construction of the sewer system, IOI, and treatment plant have been validated by the Ambos Nogales Binational Technical Committee.

 

Financial Feasibility and Project Management

 

1.      Financial Feasibility. 

The NADB is currently analyzing the project to determine its financial feasibility.  This analysis will help determine the contributions for each funding source, as well as credit and/or grant components, and the ultimate rate structure.

The table below summarizes the project construction costs.

 

Estimated Cost

Concept

Amount (US$)

 

 

Arizona Wastewater Collection System

638,000

 

 

Expansion and Upgrade of NIWTP

26,064,000

 

 

International Outfall Interceptor

19,400,000

 

 

Total

$46,102,000

 

 

Estimated Operation and Maintenance Costs (Annual)

Concept

Amount (US$)

 

Arizona Wastewater Collection

4,000

 

NIWTP

2,279,000

 

IOI

30,000

 

 

Total

$2,313,000

 

Based on the analysis developed by the NADB, the grant and loan amounts for the project will be determined.

Financial Structure

Source

Amount (US$)

%

BEIF

$42,904,000

93

WIFA Loan

$638,000

1.4

WIFA Loan (non eligible projects)

$2,560,000

5.6

Total

$46,102,000

100%

 

2.      Rate Model: The rate model prepared by the NADBank was used to determine the impact that the proposed project would have on the user rates, considering various grant and loan combinations. The proposed wastewater rate increase is $6.75 to $9.96 for the base fee over a period of 10 years, and a increase in the consumption of every 1,000 gallons of $1.17 to $1.71, over the same period.

3.      Project Management. The project will be managed by the IBWC and the City of Nogales, the later being the entity responsible for the provision of water and wastewater services to the community. The system is expected to operate in a self-sufficient manner, supporting itself through user fees.